Why is Non Explosive Cracking Powder Better?

Chemical mixtures that expand on setting in drilled holes to split rock

Non-explosive demolition agents are chemicals that are an alternative to explosives and gas pressure blasting products in demolition, mining, and quarrying.[1] To use non-explosive demolition agents in demolition or quarrying, holes are drilled in the base rock as they would be for use with conventional explosives. A slurry mixture of the non-explosive demolition agent and water is poured into the drill holes. Over the next few hours the slurry expands, cracking the rock in a pattern somewhat like the cracking that would occur from conventional explosives.

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Non-explosive demolition agents offer many advantages including that they are silent and do not produce vibration the way a conventional explosive would. In some applications conventional explosives are more economical than non-explosive demolition agents. In many countries these are available without restriction, unlike explosives which are highly regulated.

The active ingredient is typically calcium oxide, "burnt lime," and is typically mixed with Portland cement and modifiers.

These agents are much safer than explosives, but they have to be used as directed to avoid steam explosions during the first few hours after being placed.

Typical applications / parameters Application Parameter Usage amount (kg/m3) Aperture (mm)[clarification needed] Pitch-row (cm)[clarification needed] Array pitch (cm)[clarification needed] Bore depth Light Rock 30&#;45 30&#;50 30&#;50 H[clarification needed] 8&#;10 Medium-hard Rock 30&#;45 25&#;40 20&#;35 1.05H 10&#;15 Hard Granite 35&#;45 20&#;40 20&#;30 1.05H 18&#;20 Rock Cutting 30&#;40 20&#;35 50-80 H 5&#;15 Unreinforced Concrete and Boulder Stones 35&#;50 20&#;30 25&#;35 0.9H 8&#;15 Reinforced Concrete 30&#;45 15&#;25 15&#;25 H 15&#;25

Many patents describe non-explosive demolition agents containing CaO, SiO2 and/or cement.[2]

See also

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• Plug and feather
• Explosive material
• Mining

i. Crackamite is a safe substance

Crackamite is not controlled by any legal regulation as is the case in explosives and other explosive agents, etc. It is non-explosive, therefore, supervision of trained personnel is not essential. Crackamite has no special storage requirements or precautions if kept in a dry place. Crackamite is not sensitive to electrical discharge or currents. Demolition can be easily and safely performed anywhere, outdoors or indoors and even underwater.

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ii. Crackamite is a soundless cracking agent

Unlike the common methods of demolition by explosives or breaking equipment, Crackamite does not create any noise, vibration, flying debris, dust or gas. Crackamite quietly and gradually demolishes rock or concrete with its expansive stress caused by hydration reactions. Rocks and reinforced concrete can thus be demolished safely without environmental pollution. Furthermore, Crackamite's expansive stress continues even after crack initiation, hence, the crack opening distance becomes wider as time passes.

iii. Crackamite is easy to handle

No lid or cap is necessary after Crackamite is poured into a hole of rock or reinforced concrete, nor is any tamping required as with explosives. Crackamite exerts its strength in a short time. Due to Crackamite's strong adhesion and frictional resistance to inner surface of the hole, spurs due to heat-generation (blown-out shot) do not occur when used within limit parameters. The expansive stress along the hole depth is almost constant except near the entrance of the hole. Generally the expansive stress loss from the hole entrance has little effect on the demolition work when hole depth is long.

iv. Crackamite is very easy to use

Just mix Crackamite demolition powder with water, pour the mixture into holes, and it expands to crack. Neither capping with mortar, sand, etc. nor tamping with a bar is necessary after Crackamite mixture is poured into drilled holes in rock or concrete. Using Crackamite does not require a special license unlike explosives, explosive agents, etc. It is environment friendly. It releases no toxic or harmful substances of any kind.

v. Crackamite creates tremendous expansive stress

Generally, the compressive fracture stress of rocks is 500 to T/m² and that of concrete 300 to 500 T/m². However, the tensile fracture stress is very small, it ranges from 40 to 70 T/m² in concrete. Since demolition by using Crackamite is based on a fracture due to a tensile stress, all kinds of rocks and concrete can be cracked and broken by using Crackamite when appropriate holes are properly drilled.

vi. Crackamite is high-efficiency and systematic

Crackamite makes it very easy to control the shape of to-be-cracked objects after being broken according to requirements; it can be demolished or can remain unharmed. Crackamite cracks reinforced concrete, rock, limestone, granite and marble safely and quietly. Being a non-explosive material, it works without noise, vibration, dust, toxic gases and flying rock. Cracked rock or concrete can then easily be broken with breakers remarkably reducing time and cost required for breaking. Crackamite can demolish rock or concrete systematically, and also demolition work in water is possible.

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